Ultra-Cut High Precision Expandable Plasma Cutting System - Fab-Cut® Systems Inc.

"Custom Fabricated CNC Plasma Cutting Systems To Meet Your Everyday Needs"
iCNC Performance

iCNC Performance

Integrated plasma systems have revolutionized the high-end, high-capacity, automated plasma cutting industry. Today Thermal Dynamics’ iCNC Performance makes it possible to build low-cost machines with high-end, professional performance that until now have been unavailable. It’s a true industry game changer.



  • Thin panel mount unit 430 mm x 500 mm x 70 mm (W17” x H20” x D3”)
  • 15” Touch Screen
  • Operator panel for plasma, oxy-fuel & auxiliary functions
  • Built-in Wi-Fi
  • 3-Axis drive outputs (both analog & step/direction)
  • 3 encoder inputs
  • Power input 24 VDC

New! Redesigned! Ultra-Cut XT Systems

Increase your cutting efficiency.

Increase your cutting efficiency. UC Series High-Precision automated plasma cutting power sources offer unprecedented profitability and performance. UC Series systems achieve outstanding cut quality with narrow kerf widths and a smooth cut surface. Integrated control of torch consumables, gas flow and cutting parameters result in cut quality range 3° or better (according to ISO 9013).

Plasma power supplies are available with 130 – 800A cutting power for cut thicknesses up to 160mm and integrate easily with cutting tables and bevel cutting & robotic solutions. Dedicated process technologies for mild steel, stainless steel and aluminum cutting ensure consistent, high quality results at fast cut speeds.

The UC Series offers reliability you can depend on. Improved cooling and robust electronics offer increased reliability. Discrete components are easy to maintain and service.

Thermal Dynamics 3-year warranty


  • Water Mist Secondary® (WMS) technology for fast cut speeds and low costs on stainless steel and aluminium
  • HeavyCut™ Technology for thicker mild steel ensures the best cut quality and parts life
  • QuickPierce technology reduces pierce times and further increases consumables lifetime
  • Dedicated bevel consumables and cut charts that can integrate into virtually every CNC controller
  • 3DPro Technology for high quality cuts in robotic applications
  • Electronic arc starting reduces HF emissions
  • StepUp technology allows adding modular inverter blocks to increase cutting output
  • For 600A and 800A systems, cut with either 1 torch at up to 600 or 800A, or 2 torches at 300 or 400A
  • ScrapCutter option uses a manual plasma torch to cut leftover plate
  • Optional Ethercat and Wi-Fi interface provides real-time process data, access to troubleshooting recommendations and easy process setup
Ultra-Cut series specs
Thermal Dynamics Ultra-Cut 600XT and 800XT

Ultra-Cut 601XT and 801XT Enhance Cutting Capacity up to 160mm

Thermal Dynamics’ new 601A and 801A Ultra-Cut XT systems are equipped for production cutting up to 160 mm on stainless steel and aluminium. With the increased cutting power and higher cutting speeds on thinner plates, these systems deliver greater productivity and lower cutting cost.

These systems comprise 2 Ultra-Cut 301XT or 401XT power sources running in parallel to double cutting output. Dedicated consumbales for high-amperage cutting ensure High-Precision cut quality at the best possible cut speeds.

Ultra-Cut 601XT systems offer 600A output with a 100 mm cut capacity.

Ultra-Cut 801XT systems offer 800A output with a 160 mm cut capacity.

Target applications include fabricators and steel services centres cutting sections of stainless steel and aluminium material up to 160 mm in the power generation, pressure vessel, chemical and petrochemical processing industries. Users of 600- and 800-amp systems primarily want faster cutting speeds on non-ferrous metals from 50 mm to 100 mm. E.g., the Ultra-Cut 601XT can cut 75 mm stainless steel at 330 mm/minute.

1 or 2 Torch Operation

An optional switch is available that allows you to rapidly change between 1- and 2-torch operation, giving you the flexibility to cut with either a single torch at up to 600 or 800A, or 2 torches at 300 or 400A.

Putting two plasma torches on the same gantry to cut identical shapes is a common strategy to increase productivity in high-volume applications. Fabricators can double output to cut thicker materials or increase cutting, simply by switching torch consumables. With the quick-change XT-Torch consumables cartridge, users can change consumables in less than 30 seconds.

Series of plasma cutters
XT Torch Consumables

XT Torch Consumables
Increased Parts Life Helps Profitability

Unnecessary part changes can cost time and money while a machine is down. High quality consumables reduce downtime, allowing shops to increase their productivity.

Quality consumables guarantee that each cut will be precise, smooth and clean. Consumables that have a longer life will result in a reduction of downtime and increased ROI.

Thermal Dynamics® Automation’s XTremeLife technology delivers the long consumable parts life and high precision cut quality on mild steel that shops want. It delivers excellent consumable parts life over the entire cutting range.

XTremeLife consumables are made to fit the precision XT-Torch. The XT-Torch makes changing cartridges fast and easy—a couple of twists and the unique retaining collar threads release the cartridge. And unlike other torches, no tools are required to change either the torch consumables or major components in the torch head. Downtime is reduced to seconds and you change from one process to another or from one application to another quickly and easily.

Lost production time. Redoing cuts. The price for not using high-quality consumables is more than just the cost of the part itself.

For a better return on investment, look to Thermal Dynamics Automation. High-quality, long-lasting consumables are just a few of the many True Solutions for precision cutting found in the Thermal Dynamics Automation product line.


Higher-quality, longer life parts reduce downtime and quickly switch from one application to another without changing parts

Offers precision cuts on mild steel, stainless steel, aluminum and other non-ferrous materials


Typical System: Fab-Cut® CNC plasma cutting tables use the Ultra-Cut® XT 100, 200, 300, 400 XT-Torch

Stainless cutting 50% faster with water mist

Water mist cutting of aluminum and stainless

Contact Fab-Cut® Systems Now!

Fab-Cut® Systems Inc manufactures The Fab-Cut® CNC plasma cutting table to meet the needs of our large variety of customers. Fab-Cut® can provide CNC Plasma cutting tables for most welding, machining, fabrication, agricultural, HVAC, equipment, router, pipe, sheet metal, body & cabinet shops.

Skip to content